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Kleemann plants are used with high flexibility in Madrid

Major Spanish recycling company counts on cutting-edge technology from Kleemann.

  www.wirtgen-group.com
Kleemann plants are used with high flexibility in Madrid

Recicam, a family-run business in central Spain, is one of the country’s largest recyclers. With a daily throughput of 4,000 tonnes of material, the company specialises in the processing of construction waste. For many years, it has been crushing and screening with Kleemann plants.

“Our collaboration with Kleemann came about through a customer and friend who was working with a Kleemann MOBICAT MC 110 EVO2 at the time,” says Recicam’s Managing Director Juan Manuel Camacho. “We took a look at the plant and it was an excellent match for our application.” Impressed by this on-site visit, Recicam purchased its first Kleemann machines – initially, two used plants.

The high performance and outstanding product quality proved convincing for the company. The employees appreciate the machines’ exceptionally good handling: wide platforms good accessibility to critical components and well-thought-out details. After visiting Bauma 2022, the management decided to invest in state-of-the-art Kleemann technology: the MOBICAT MC 120i PRO jaw crusher, the MOBISCREEN MSS 802i EVO coarse material screening plant and the centrepiece of the machine fleet, the MOBIREX MR 130i PRO impact crusher. A total of eight Kleemann plants are now part of the Recicam machine fleet.

Performance and flexibility make all the difference
The plants are deployed in different combinations on the large recycling site, depending on specific requirements. The MOBICAT MC 120i PRO jaw crusher combined with the MOBIREX MR 130i PRO impact crusher, for example, is the perfect team when it comes to processing large feed material: “These two effortlessly handle materials in sizes of up to 1,200 mm and deliver an end product of excellent quality. And all that with an impressive output of up to 250 tonnes per hour,” says Juan Manuel Camacho. The machines have to meet high standards, also in terms of capacity: “Our plants process up to 4,000 tonnes per day.” The combination of jaw and impact crusher is used to produce final grain sizes of 0-20 and 20-40 mm, depending on the screen surface configuration.

The MOBIREX MR 130i PRO impact crusher is used in combination with the MOBISCREEN MSS 802i EVO coarse material screen for especially contaminated demolition material. The screen can process 260 tonnes per hour, with one-third going into the crusher and the rest being used for drainage construction.

SPECTIVE CONNECT keeps everything in view
All crushing plants are equipped with SPECTIVE CONNECT, which enables easy operation and monitoring – as well as real-time access to important machine data. “Previously, we had to keep going back to the plant to read information. Now we get all the data directly on the display, no matter where we are on the site – production capacity, consumption, everything,” explains Camacho enthusiastically. “This makes a huge difference. We can respond immediately when we notice that something needs to be optimised. This saves a lot of legwork, is more efficient and much safer.”

Product quality at a glance
Recicam uses magnetic separators and wind sifters to achieve maximum purity and high-quality end products. This is how ferrous foreign materials and light materials such as wood and plastic are removed. “The quality of our end product is decisive because, as a supplier of recycled material, we are always in competition with natural stone suppliers. Consistent cubicity and purity of the material are our hallmarks,” explains Camacho.

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